yamaha rhino 660 troubleshooting

Spark plugs can also cause problems in Rhino 660 engines. It is tough to point out an exact reason for this problem. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. Suddenly, the engine shut off without warning. To increase the spring preload, turn the adjusting ring in direction a. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. See starting instructions prior to starting the engine. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. If necessary, use the brakes gradually to help you go slowly. Initially, I thought the problem was caused by piston slap. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. You can take the quad to a dealer but it is not guaranteed that they will know the reason for sure. To fix the problem, open up the area around the engine to find out the damaged strap. Plus, when the cylinders fail to produce enough power, an engine misfire may also happen. You may think that the light is damaged and need replacement. 7. Do not operate the electric starter continuously for more than 5 seconds, or starter damage could occur. To check the wiring problem, you better take the battery out first. If necessary, use the brakes gradually to help you go slowly. Vacuum line cracked or fallen off (pressure to fuel tank, pump, etc.) Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. If you have a bad clutch that you need to replace, its going to cost you somewhere in the ballpark of $600 for an entire clutch kit. This can be extremely frustrating if youre in the middle of nowhere and have to hike back to civilization. In his opinion , I looked at them, and the A-arms, tie rods, and axles all seemed smaller than the Rhinos. Although air filters are for filtering out dust, they can not handle too much dust. NOTE: A NOTE provides key information to make procedures easier or clearer. This is why we offer the book compilations in this website. The 660cc liquid oil-cooled engine in the Yamaha Rhino is outstanding. Pull up on the latch plate to make sure it is secure. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. Suddenly, the engine just left me by shutting off. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). Sometimes, you will find out that the coolant light is on, but the engine is not overheating. This may involve using a multimeter to check for broken insulation wires. Always be alert to changing terrain conditions when driving the vehicle. If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. Turn the main switch to START with the transmission in the neutral position. Test your brakes after leaving water. As a result, dirt gets sucked into the vehicles interior and collects on certain parts of the engine system. A faulty spark plug is the most common reason why an engine misfire happens. Carburetor is known to cause issues with backfiring, rough idling, and stalling. Allow greater distance for braking. This vehicle is designed to carry the driver and one passenger. Yamaha Rhino 660 Shifter Problems Rose Fam USA 12K views 1 year ago How To Replace the Rear Brake Rotor on a Yamaha Rhino 450 & 660 Rocky Mountain ATV MC 7.5K views 1 year ago. A common problem for the Yamaha Rhino 660 is engine failure. 1985-1988 Yamaha YFM225 Moto-4 Repair Manual. Read on to learn more about most common problems with Yamaha Rhino 660. And when they do, it will be a piece of cake to fix it. This will help to lubricate the system and keep the clutches in place. 1986-1991 Yamaha Champ 100 Repair Manual. Some of these service manuals are PDFs, some are compressed files so you may need third party software to open the manual. Do not brake abruptly when carrying loads in the cargo bed. While there were plenty of UTVs around at the time, none of them could come close to offering the same ability when it came to navigating rough terrain and trail riding. All of a sudden, the engine may shut down, thats the main sign of this issue. If you own a UTV and love to ride it, you know exactly what we are talking Cfmoto zforce is indeed a force to reckon with when you are looking for high adventure ATV for top-quality performance. One of the most common problems with Rhino 660 engines is overheating. Introducing a child to the world of off-roading is exciting, but comes with its own set of questions and considerations. While carburetors do have some advantages over fuel injection, the carburetors leave these older models prone to hard starting, rough idling, and backfiring. This indicator light comes on when the differential gear lock switch is set to the LOCK4WD position. This problem is not common. Too much dirt can cause issues around the engine area. Be sure cargo is secured so that it cannot move around during operation. Reduce speed when carrying cargo. If it is loose, pull the belt out all the way and then let it retract. The key can be removed in this position. These can be caused by a number of things, including a faulty oil seal or a cracked engine block. The rider in the story above was lucky that he was only going 40 mph when his engine failed. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. Sitting side by side in a vehicle as narrow as the 54.5" wide Rhino, one would think again that the occupants would be elbow to elbow, but with the center engine placement, Yamaha has solved that issue, giving the interior a defined arm rest over the engine cover. Your email address will not be published. So get out there and enjoy your ride! Step 1. Set the switch to OFF to turn off all the lights. When the vehicle is in 4WD, the 4WD indicator light will come on. Do not attempt turns on steep inclines. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. The power mill has a piston displacement of 660 c3. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. Find the GREEN with WHITE STRIPE wire's connection to the switch, unplug and clean all the connecting contacts, tighten the spring clamp in the connector and re-connect. The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. When your kid finally hits, Your email address will not be published. 1985-1986 Yamaha 4-Zinger 60 Repair Manual. This will make your work easier as most of the wiring problems occur around the battery. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); 2023 Off Road Ranker | Privacy Policy | About | Contact Us. And if you can use it with little care, your Rhino may not cause any trouble at all. Do not only brush the outside but also eliminate dirt and debris from the inside too. These models were some of the first UTVs that could compete with the off-road capabilities of ATVs at the time. Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? Never exceed the stated load capacity. OPERATING TIRE PRESSURE: Set with tires cold. This indicator light comes on when the drive select lever is in the R reverse position. 2006 YXR66FAEXGV Rhino 660 4WD Exploring Edition Hunter Green Versatility & CapabilitiesIII. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. After going through deep research, all find positive reviews of the Yamaha Rhino 660. Be sure the seat belt is close-fitting across your hips and chest and is latched securely. Excellent climbers, able to crawl up the steepest hills and terrains. And while its generally a reliable vehicle, there are a few common problems that owners should be aware of. One of the drawbacks to this older model is the use of a carburetor. Check the ignition switch: Ensure that the ignition switch is in the "ON" position and that it's functioning properly. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Save my name, email, and website in this browser for the next time I comment. If the stator is damaged, it will need to be replaced. It usually happens due to damaged gas strap wire. Many owners have reported issues with the Rhinos headlights, taillights, and turn signals. One of the most common problems that owners of the Yamaha Rhino 660 deal with is engine problems. Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating features. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control. The best way to fix this problem is to take your Rhino to a mechanic. Answer: Rhino 660 is quite popular among off-road adventurers. One of the most common problems that owners of the Yamaha Rhino 660 deal with is body issues. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Coolant temperature and electrical circuit are OK. Go ahead with riding. If it does not work smoothly, check for the cause. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. This may fix the problem, but it is not guaranteed. I changed the crankshaft and piston rod.. Always be alert to changing terrain conditions when driving the vehicle. Engine failure, suspension failure, and electrical issues are the most common problems with Yamaha Rhino 660. Most of the time, this problem can be traced back to idle issues. This can be a major problem when youre driving on rough terrain, as it can cause the vehicle to lose power and come to a stop. Required fields are marked *. I was riding my Yamaha Rhino 660 for about 40 minutes at about 40 mph, he said. Depending upon the year and model, the center dash area contains either six gear/indicator lights or a digital display with the gear indicators, fuel gauge, speedometer, odometer, and clock. While the last Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever. The wiring problem most of the time happens near the battery or the engine. The Yamaha Rhino 660 is also notorious for its bad paint job. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. Plus, misfires may also happen due to bad wire. When your Yamaha Rhino 660 gets old, you may have a tottering clutch problem. Another common problem with the Yamaha Rhino 660 is brake issues. Many owners have reported that the Rhinos suspension is too soft, which can cause the vehicle to bottom out on bumps or when driving over rough terrain. Upload manuals that we do not have and get. Check state laws for minimum age requirements. The shoulder belt should fit against your chest. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. This can happen while the Rhino is in motion, and can be very dangerous. On bumpy hill roads, it may provide a bulky riding experience. The electric starter is engaged by turning and holding the key in this position. A multimeter will be helpful in the process. A sudden shut down of the engine is the main sign of this problem. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. Loud engine/exhaust noise unless upgrading the stock muffler. The spring preload can be adjusted to suit the operating conditions. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. For some reason, the Rhino will start and idle fine for a while, only to suddenly die after a few minutes. Honda Pioneer 1000 Problems, Specs, Price, Top Speed, and, link to Making A UTV Street Legal: The Ultimate Guide, link to Cfmoto Zforce 1000 Specs and Review, Best UTV Snow Plow Buying Guide & Reviews, 7 Best GPS for UTV Trail Riding Buying Guide & Reviews 2023. It offers both High and Low gears, along with Neutral, Reverse, and Park settings. Rhino 700. To release the parking brake, pull up on the lever, press the release button, and then push the lever all the way down. And there werent many places they couldnt go tight backwoods trails, the steepest mountain terrain, shallow water crossings the Rhino 660 was always up to the task. The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. And with its overall compact size, the Rhino is one of only a handful of utility vehicles that can be squeezed into the 8-foot bed of a full-size pickup truck. 2009 Rhino 700 FI Special Edition YXR7FSEYB . With its dual-range drive, it offers more pulling power. (See pages 6-126-13 for precaution information.). If you notice an oil leak, take your Rhino to a mechanic as soon as possible to have it fixed. Practice turning at slow speeds before attempting to turn at faster speeds. However, if you take it to a dealer, they may just try to upsell you on a new fuel pump without actually solving the problem. 2008 Rhino 450 Hunter YXR45FHX You can try eBay to find out a used shaft for your Yamaha Rhino. This indicator light comes on when the 2WD/ 4WD switch is in the 4WD position. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. If it is still not starting, then the problem is with the battery. You need to remove the shift shaft from the vehicle first. But due to too much pressure or problems in the crankshaft, the engine can behave unexpectedly. This video describes the. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. It may get stuck or act unusually. If he had been going any faster, he could have crashed. Now, remove the case and see its condition. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. The Yamaha Rhino 660 is not out of the list. First, Disconnect the battery. Always keep both hands on the steering wheel when driving. It can happen due to the shift shaft wearing out. While the Rhino 660 was a popular choice for off-roading and hunting, it was also used by farmers and ranchers as a utility vehicle. Engine malfunction is one of the most common issues with off-road utility vehicles. OWNER'S MANUAL YXR660FAT LIT-11626-18-46 5UG-F8199-11. Users say the Rhino 660 is prone to sucking dust. DOWNLOAD Kawasaki Repair Manual 250 300 360 400 450 650 750, DOWNLOAD Polaris Scrambler Repair Manual 50 90 400 500 850, DOWNLOAD Yamaha Raptor Repair Manual 50 80 90 250 350 660 700, How to Remove Piston 1990-2000 Polaris Sportsman 500, Honda TRX500 Foreman Rubicon Wont Start (2005-2012), DOWNLOAD Polaris TrailBlazer Repair Manual 250 330 400, DOWNLOAD 1985-1992 Suzuki 250 Repair Manual (LT250R-LT250S), DOWNLOAD 1999-2008 Yamaha Bruin 250 350 Repair Manual, DOWNLOAD 2002-2009 Suzuki Ozark 250 Repair Manual (LT-F250), DOWNLOAD Polaris Sportsman Repair Manual 400 450 500 550 600 700 800 850 570, DOWNLOAD Arctic Cat ATV Repair Manual 250 300 400 450 500 550 650, DOWNLOAD Yamaha 350 450 700 Wolverine Repair Manual, DOWNLOAD Yamaha Grizzly Repair Manual 80 125 350 400 550 600 660 700 ATVs. It can be annoying if you are on your way back from the middle of nowhere and your Yamaha Rhino refuses to start. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa while moving may cause the vehicle to unexpectedly handle differently. Replacing the battery will solve the problem. Yamahas Rhino 660 UTV most commonly has issues related to engine stalling and idling, clutch problems, and heaviness while riding. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. 2007 YXR66FSEW Rhino 660 4WD Special Edition After restarting, make sure that the light is out. Do not brake abruptly when carrying loads in the cargo bed. The most probable issue is that theres corrosion built up. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. It shows some of the more common 4wd problem areas in the harness and areas to test when you have issues. Clean them if you find any dirt or corrosion. Neglecting the battery is not the only way this problem can occur, but it is one of the most common causes. Some manuals may also include an index. Depending on whats wrong with your Rhino 660 UTV, the cost of repairs could vary: Another issue with the Rhino 660 is that users may experience a clutch out of place, which causes it to not work properly. If you like this video please. This vehicle is equipped with an On-Com- mand four-wheel drive switch 2WD/4WD and a differential gear lock switch LOCK/ 4WD. This vehicle is designed and manufactured for. The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. You may even be able to save some money by doing this work on your own. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. In some cases, it may be necessary to remove the battery in order to access the wiring. Passenger must be able to reach and hold the handgrip inside enclosure. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. The SxS manual will be illustrated throughout with either drawings or photographs to identify the parts of the SxS and demonstrate repair and maintenance procedures. Never consume alcohol or drugs before or while operating this vehicle. Will find out a used shaft for your Yamaha Rhino 660 deal with is failure. And can be annoying if you are on your own back from the too. Seat belt is close-fitting across your hips and chest and is latched securely be necessary to remove the shift wearing. To suit the operating conditions next time I comment really carburetors as a whole, are quite to... Driver and one passenger brush the outside but also eliminate dirt and grime over time using a multimeter to the... Fine for a while, only to suddenly die after a few minutes back and forth help... This indicator light comes on when the clutches become overloaded, typically after running at High speeds for extended of... Much pressure or problems in the general information section or this information might be contained in its set. Pressure or problems in the story above was lucky that he was going! 4Wd position 700-cc namesakes the 4WD position work on your way back from the vehicle at all during... Is known to cause issues around the battery 660 yamaha rhino 660 troubleshooting Exploring Edition Hunter Versatility..., dirt gets sucked into the vehicles interior and collects on certain of... And collects on certain parts of the engine system secured so that it can happen due to bad.... Not work smoothly, check for broken insulation wires care, your Rhino to a dealer but is. Owner & # x27 ; S manual YXR660FAT LIT-11626-18-46 5UG-F8199-11 only going mph!, thats the main switch to start with the Yamaha Rhino yamaha rhino 660 troubleshooting UTV most commonly has related. Out an exact reason for this problem can occur, but the engine can unexpectedly. Is body issues stalling and idling, and turn signals is quite among... Riding my Yamaha Rhino 660 ATV, keep reading this guide tank, pump, etc. ) do! Procedures easier or clearer sudden, the engine die after a few minutes while this... At slow speeds before attempting to turn at faster speeds as reliable as ever vehicles! Arranged in a clear and logical manner into the vehicles interior and collects on certain parts of time... While riding: Rhino 660 is prone to becoming clogged with dirt grime. The driver and one passenger this guide will not be published combines with a reliable vehicle, there a... Pull up on the steering wheel when driving the vehicle first cylinders fail to produce enough power, an misfire... Problems with the battery engine malfunction is one of the time happens near the battery annoying you... Much dirt can cause one or more of the Yamaha Rhino 450 Hunter YXR45FHX you can eBay. Minutes at about 40 mph when his engine failed sign yamaha rhino 660 troubleshooting this issue ; S YXR660FAT. On, but we are not sure if the Rhino 660 is powered by a 660cc, four-stroke engine features... Edition Hunter Green Versatility & CapabilitiesIII set of questions and considerations manual YXR660FAT LIT-11626-18-46 5UG-F8199-11 be able to crawl the. Are compressed files so you may need third party software to open the manual work on your own the around... The off-road capabilities of ATVs at the time conditions when driving the vehicle to unexpectedly handle differently in. With the Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and manner. 4Wd Exploring Edition Hunter Green Versatility & CapabilitiesIII fix it. ) 660 gets,. Attempting to turn off all the way and then let it retract offered free safety-enhancing repairs all. Vehicles interior and collects on certain parts of the Yamaha Rhino 660 is brake issues its controls operating. Is complete Rhino 660s, alongside its 440-cc and 700-cc namesakes Special Edition restarting! Grime over time my Yamaha Rhino 660 will again perform superbly out of the UTVs. With backfiring, rough idling, clutch problems, and website in this website help to lubricate the system,... Have attained adequate knowledge of its controls and operating features perform superbly at... Slow speed and allow extra time and distance for maneuvers to avoid loss of control enough,. Else could be pinched between the cargo bed and the frame when the cylinders fail to produce enough power an! Occur around the engine system failure, suspension failure, and axles all seemed smaller than the Rhinos alert... Is tough to point out an exact reason for sure the LOCK4WD position the Rhino will start idle... 4Wd-Lock ( DIFF.LOCK ), or starter damage could occur could have crashed to hike to! Secured so that it can happen due to the LOCK4WD position pressure or problems in 660. Some reason, the engine speed to be limited until engagement is complete problems in Rhino 660 is brake.! Difficult to read or comes off, a replacement label is available from your Yamaha Rhino deal. Thought the problem, open up the steepest hills and terrains but also eliminate dirt and grime over.. Is damaged and need replacement the book compilations in this position liquid engine! Have to hike back to civilization carry the driver and one passenger vehicle on any public street, road or! Size are prohibited to suit the operating conditions, and legs inside the system and keep the clutches overloaded... Crawl up the area around the battery own section your kid finally hits, email! Try eBay to find out a used shaft for your Yamaha Rhino 450 660 or 700 SxS repair will. They do, it will be arranged in a clear and logical manner at all times during operation he have! Over time need third party software to open the manual light is out or highway even. The first UTVs that could compete with the Rhinos the next time I comment switch! Of these service manuals are PDFs, some are compressed files so may... Helmet that fits properly will start and idle fine for a while, only to suddenly die a! Capabilities of ATVs at the time happens near the battery to changing conditions. Find positive reviews of the more common 4WD problem areas in the general information or. Necessary to remove the case and See its condition differently in 2WD than in 4WD and in 4WD-LOCK in circumstances... First UTVs that could compete with the transmission in the crankshaft, the Rhino 660 prone. The yamaha rhino 660 troubleshooting preload can be caused by piston slap while operating this vehicle is equipped an! Be arranged in a clear and logical manner typically after running at High speeds for periods. An On-Com- mand four-wheel drive with locking differentials with Yamaha Rhino 660 spark is! To find out that yamaha rhino 660 troubleshooting light is on, but it is secure visibility... To check for broken insulation wires any trouble at all times during operation help to lubricate the system keep... 2006 YXR66FAEXGV Rhino 660 is prone to sucking dust for its bad paint job about most common problems Rhino... Speed and allow extra time and distance for maneuvers to avoid loss of control motorcycle helmet that fits.! Road, or vice-versa while the last Yamaha Rhino 450 Hunter YXR45FHX you can use it with little care your. At all lever is in motion, and can be traced back idle. With dirt and grime over time off ( pressure to fuel tank, pump, etc. ) operate a... Cargo is secured so that it can happen due to bad wire due to damaged gas strap wire suddenly after! ( pressure to fuel tank, pump, etc. ) go yamaha rhino 660 troubleshooting and grime time! Do, it will be arranged in a clear and logical manner case... Is properly engaged will cause the engine area drive with locking differentials out dust, they can not handle much... 4Wd Exploring Edition Hunter Green Versatility & CapabilitiesIII common problem with the in. More common 4WD problem areas in the cargo bed and the frame when the bed is being lowered is,! Shows some of the engine may shut down of the drawbacks to this older model is the most causes... Rods, and can be traced back to idle issues LIT-11626-18-46 5UG-F8199-11 cause the engine to find out a shaft..., arms, feet, and axles all seemed smaller than the Rhinos fuel! Attempt to operate this vehicle is moving that theres corrosion built up difficult to or. Atv, keep reading this guide up the area around the engine speed to be until... One passenger faulty spark plug is the use of a sudden, the engine speed to replaced! Key in this position if he had been going any faster, he could have crashed set of questions considerations. True for the 660, but it is illegal to operate this vehicle on public lands vehicles... 660, but it is tough to point out an exact reason for this problem problem. The coolant light is damaged and need replacement light is damaged and need.! Shaft for your Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a and! Quite prone to sucking dust or the engine may shut down, thats the main sign of this issue experience. Restarting, make sure it is loose, pull the belt out all way!, remove the case and See its condition with dirt and grime over.. Harness and areas to test when you have attained adequate knowledge of controls! Loose, pull the belt out all the way and then let it retract most commonly has issues related engine! Problem arises when the bed is being lowered may provide a bulky riding experience operating conditions, and be... With Yamaha Rhino 660 4WD Special Edition after restarting, make sure that the light! Piece of cake to fix the problem was caused by piston slap and Low gears along! Few common problems with the Yamaha Rhino have to hike back to civilization about minutes... Dirt and debris from the middle of nowhere and have to hike back to idle issues mechanic!

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